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One Component Polyurethane Foam Market Research Report 2025

One Component Polyurethane Foam Market Research Report 2025

One Component Polyurethane Foam Market Research Report 2025

Explore the One Component Polyurethane Foam Market Report 2025 covering market size, growth trends, key drivers, challenges, competitive landscape, and future forecast.

Pages: 270

Format: PDF

Date: 12-2025

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Market Overview

Chem Reports estimates that the global One Component Polyurethane Foam Market was valued at USD xxxx units in 2025 and is projected to reach USD xxxx units by 2035, expanding at a CAGR of xx% over the forecast period. One component polyurethane (OC PU) foam is a moisture-curing, ready-to-use insulating and sealing material widely applied in construction, renovation, and industrial assembly. Its ease of application, strong adhesion, thermal insulation, and gap-filling properties make it a preferred solution for modern building and infrastructure projects.

The Global One Component Polyurethane Foam Market Report 2025 provides an in-depth analysis of market size, structural dynamics, and growth outlook for the 2025–2035 period. The study evaluates historical performance alongside current market trends to forecast future demand. Key factors analyzed include construction sector growth, energy-efficient building regulations, urbanization trends, product innovation in low-emission foams, and competitive strategies among global and regional manufacturers.

The research is based on extensive primary and secondary data analysis, covering regulatory frameworks, raw material dynamics, technological advancements, pricing trends, and regional demand patterns.

Impact of COVID-19 on the One Component Polyurethane Foam Market

The COVID-19 pandemic had a short-term negative impact on the one component polyurethane foam market in 2020. Lockdowns, labor shortages, and delays in construction projects reduced demand temporarily, particularly in commercial and infrastructure segments. Supply chain disruptions also affected raw material availability and production schedules.

However, the market recovered steadily as residential construction, renovation activities, and infrastructure development resumed. Post-pandemic growth has been supported by increased home improvement spending, energy-efficient retrofitting projects, and renewed investments in housing and commercial construction.

Market Segmentation Analysis

By Type

MDI (Methylene Diphenyl Diisocyanate)

  • Core raw material segment.
  • Provides strong bonding, mechanical strength, and insulation performance.
  • Widely used in construction-grade foams.

Polyether Polyols

  • Offer flexibility, moisture resistance, and improved foam stability.
  • Commonly used in sealing and insulation applications.
  • Demand driven by residential construction and DIY markets.

Polyester Polyols

  • Known for higher rigidity and chemical resistance.
  • Used in applications requiring structural stability and durability.
  • Moderate growth driven by specialized construction uses.

Others

  • Includes specialty additives, catalysts, and blowing agents.
  • Used to enhance fire resistance, curing speed, and environmental compliance.

By Application

Door & Window Frame Jambs

  • Largest application segment.
  • Used for sealing, insulation, and structural support.
  • Growth driven by energy-efficient building standards.

Ceiling & Floor Joints

  • Provides effective gap filling and thermal insulation.
  • Widely used in residential and commercial construction.

Partition Walls

  • Used for sound insulation and structural sealing.
  • Demand supported by interior renovation and office space development.

Water Pipes

  • Applied for insulation and gap sealing around piping systems.
  • Growth driven by infrastructure and plumbing installations.

Others

  • Includes roofing, electrical installations, and prefabricated construction elements.
  • Expanding use in modular and green building projects.

Key Players Analysis

The one component polyurethane foam market is moderately fragmented, with a mix of multinational chemical companies and regional construction chemical specialists competing on product performance, application versatility, regulatory compliance, and distribution reach.

Major Companies Include:

  • Soudal Group – Global leader in PU foams, sealants, and adhesives.
  • Henkel – Strong portfolio of construction adhesives and foam solutions.
  • Dow Chemical Company – Advanced chemical expertise and raw material integration.
  • Hanno-Werk Austria – Specialist in construction sealing and insulation systems.
  • Selena Group – Strong presence in Europe with professional-grade mounting foams.
  • Tremco Illbruck Group – Focus on high-performance building envelope solutions.
  • Foshan Gunuo Silicone Co. – Regional manufacturer with competitive pricing.
  • Profflex Mounting Foams – Focus on professional construction applications.
  • Den Braven Sealants – Known for sealants and foam systems in construction.
  • Aerosol-Service A.S. – Private-label and OEM aerosol foam manufacturing.
  • DAP Products – Strong retail and DIY market presence.
  • McCoy Soudal Sealants Adhesives & Foams – Joint venture with strong regional reach.
  • Akkim Construction Chemicals – Emerging supplier in construction chemicals.
  • Krimelte OU – Known for PENOSIL-branded foams and adhesives.

Key competitive strategies include expansion of low-VOC and eco-friendly foams, private-label manufacturing, geographic expansion, and product innovation targeting energy-efficient construction.

Regional Analysis

North America

  • Mature market driven by residential construction and renovation.
  • Strong demand from DIY and professional construction segments.
  • Emphasis on low-emission and high-performance foam products.

Europe

  • Highly regulated market with strong focus on energy efficiency and sustainability.
  • Growth driven by building renovation and insulation standards.
  • Germany, the U.K., and France are key demand centers.

Asia-Pacific

  • Fastest-growing regional market.
  • Driven by rapid urbanization, infrastructure development, and housing construction.
  • China, India, and Southeast Asia are major growth markets.

South America

  • Moderate growth supported by residential construction and infrastructure projects.
  • Brazil and Argentina lead regional demand.

Middle East & Africa

  • Emerging market with increasing construction and infrastructure investments.
  • Demand is driven by commercial buildings, housing projects, and urban development.

Executive Summary

The global One Component Polyurethane Foam Market is projected to grow steadily over the 2025–2035 forecast period, driven by expanding construction, renovation, and infrastructure development activities worldwide. One component polyurethane (OC PU) foam is widely used for sealing, insulation, gap filling, and bonding due to its ease of application, fast curing, and strong adhesion properties. Market growth is further supported by stringent energy-efficiency regulations, rising demand for green buildings, and increasing DIY and home-improvement activities. While volatility in raw material prices and environmental regulations present challenges, innovation in low-VOC and eco-friendly foam formulations continues to support long-term market expansion.

Drivers, Restraints, Trends, and Opportunities (DRTO)

Market Drivers

  • Growth in residential and commercial construction, particularly in emerging economies.
  • Increasing demand for energy-efficient buildings, driving insulation and sealing applications.
  • Rising renovation and retrofitting activities in mature markets.
  • Ease of application and cost-effectiveness compared to multi-component systems.
  • Expanding DIY and home-improvement markets, especially in North America and Europe.

Market Restraints

  • Volatility in raw material prices, especially MDI and polyols.
  • Stringent environmental and VOC emission regulations affecting formulation choices.
  • Health and safety concerns related to isocyanate exposure.
  • Performance limitations in extreme temperature and humidity conditions.

Market Trends

  • Shift toward low-VOC, low-emission, and eco-labeled PU foams.
  • Increasing use of fire-retardant and sound-insulating formulations.
  • Rising demand for professional-grade mounting foams.
  • Growth of private-label and OEM manufacturing.
  • Adoption of foam products tailored for green and passive buildings.

Market Opportunities

  • Rapid urbanization and infrastructure development in Asia-Pacific.
  • Expansion of green building and energy retrofit projects.
  • Innovation in bio-based and sustainable polyurethane foams.
  • Rising demand from modular and prefabricated construction.
  • Increasing penetration in emerging construction markets.

SWOT Analysis

Market-Level SWOT

Strengths

  • Easy-to-use, ready-to-apply product.
  • Strong insulation, sealing, and adhesion properties.
  • Broad application range across construction activities.

Weaknesses

  • Dependence on petrochemical raw materials.
  • Sensitivity to moisture and application conditions.
  • Environmental and health compliance requirements.

Opportunities

  • Growing focus on energy efficiency and sustainability.
  • Development of bio-based and low-emission foams.
  • Increasing renovation and DIY activity globally.

Threats

  • Regulatory restrictions on isocyanates and blowing agents.
  • Competition from alternative sealing and insulation materials.
  • Raw material supply disruptions.

Porter’s Five Forces Analysis

Threat of New Entrants – Moderate

  • Moderate capital investment required, but formulation expertise and regulatory compliance act as barriers.
  • Brand reputation and distribution networks favor established players.

Bargaining Power of Suppliers – High

  • Limited suppliers of MDI and specialty polyols increase supplier influence.
  • Raw material price volatility impacts margins.

Bargaining Power of Buyers – Moderate to High

  • Large construction companies and distributors exert pricing pressure.
  • Brand loyalty and product performance reduce switching in professional segments.

Threat of Substitutes – Moderate

  • Alternatives include silicone sealants, acrylic foams, and mineral insulation.
  • OC PU foam remains preferred for combined insulation and sealing performance.

Competitive Rivalry – High

  • Market includes multinational chemical companies and numerous regional players.
  • Competition driven by pricing, performance, compliance, and distribution reach.

Competitive Landscape Matrix

Company Name

Core Strength

Key Market Focus

Strategic Position

Soudal Group

Broad PU foam portfolio

Global construction

Market leader

Henkel

Advanced adhesive technologies

Construction, DIY

Premium branded player

Dow Chemical Company

Raw material integration

Global industrial

Upstream-integrated supplier

Tremco Illbruck Group

Building envelope expertise

Commercial construction

Performance specialist

Selena Group

Professional mounting foams

Europe, global

Strong regional brand

Krimelte OU

PENOSIL foam solutions

Europe

Innovation-driven challenger

DAP Products

Retail and DIY distribution

North America

DIY market leader

Den Braven Sealants

Sealant and foam systems

Europe

Cost-competitive supplier

Foshan Gunuo Silicone Co.

Regional manufacturing

Asia-Pacific

Price-driven supplier

Akkim Construction Chemicals

Construction chemicals

Emerging markets

Growth-oriented entrant

 

1. Market Overview of One Component Polyurethane Foam
    1.1 One Component Polyurethane Foam Market Overview
        1.1.1 One Component Polyurethane Foam Product Scope
        1.1.2 Market Status and Outlook
    1.2 One Component Polyurethane Foam Market Size by Regions:
    1.3 One Component Polyurethane Foam Historic Market Size by Regions
    1.4 One Component Polyurethane Foam Forecasted Market Size by Regions
    1.5 Covid-19 Impact on Key Regions, Keyword Market Size YoY Growth
        1.5.1 North America
        1.5.2 East Asia
        1.5.3 Europe
        1.5.4 South Asia
        1.5.5 Southeast Asia
        1.5.6 Middle East
        1.5.7 Africa
        1.5.8 Oceania
        1.5.9 South America
        1.5.10 Rest of the World
    1.6 Coronavirus Disease 2019 (Covid-19) Impact Will Have a Severe Impact on Global Growth
        1.6.1 Covid-19 Impact: Global GDP Growth,  Projections
        1.6.2 Covid-19 Impact: Commodity Prices Indices
        1.6.3 Covid-19 Impact: Global Major Government Policy
2. Covid-19 Impact One Component Polyurethane Foam Sales Market by Type
    2.1 Global One Component Polyurethane Foam Historic Market Size by Type
    2.2 Global One Component Polyurethane Foam Forecasted Market Size by Type
    2.3 MDI (Methylene Diphenyl Diisocyanate)
    2.4 Polyether Polyols
    2.5 Polyester Polyols
    2.6 Others
3. Covid-19 Impact One Component Polyurethane Foam Sales Market by Application
    3.1 Global One Component Polyurethane Foam Historic Market Size by Application
    3.2 Global One Component Polyurethane Foam Forecasted Market Size by Application
    3.3 Door & Window Frame Jambs
    3.4 Ceiling & Floor Joints
    3.5 Partition Walls
    3.6 Water Pipes
    3.7 Others
4. Covid-19 Impact Market Competition by Manufacturers
    4.1 Global One Component Polyurethane Foam Production Capacity Market Share by Manufacturers
    4.2 Global One Component Polyurethane Foam Revenue Market Share by Manufacturers
    4.3 Global One Component Polyurethane Foam Average Price by Manufacturers
5. Company Profiles and Key Figures in One Component Polyurethane Foam Business
    5.1 Soudal Group
        5.1.1 Soudal Group Company Profile
        5.1.2 Soudal Group One Component Polyurethane Foam Product Specification
        5.1.3 Soudal Group One Component Polyurethane Foam Production Capacity, Revenue, Price and Gross Margin
    5.2 Henkel
        5.2.1 Henkel Company Profile
        5.2.2 Henkel One Component Polyurethane Foam Product Specification
        5.2.3 Henkel One Component Polyurethane Foam Production Capacity, Revenue, Price and Gross Margin
    5.3 DOW Chemical Company
        5.3.1 DOW Chemical Company Company Profile
        5.3.2 DOW Chemical Company One Component Polyurethane Foam Product Specification
        5.3.3 DOW Chemical Company One Component Polyurethane Foam Production Capacity, Revenue, Price and Gross Margin
    5.4 Hanno-Werk Austria
        5.4.1 Hanno-Werk Austria Company Profile
        5.4.2 Hanno-Werk Austria One Component Polyurethane Foam Product Specification
        5.4.3 Hanno-Werk Austria One Component Polyurethane Foam Production Capacity, Revenue, Price and Gross Margin
    5.5 Selena Group
        5.5.1 Selena Group Company Profile
        5.5.2 Selena Group One Component Polyurethane Foam Product Specification
        5.5.3 Selena Group One Component Polyurethane Foam Production Capacity, Revenue, Price and Gross Margin
    5.6 Tremco Illbruck Group
        5.6.1 Tremco Illbruck Group Company Profile
        5.6.2 Tremco Illbruck Group One Component Polyurethane Foam Product Specification
        5.6.3 Tremco Illbruck Group One Component Polyurethane Foam Production Capacity, Revenue, Price and Gross Margin
    5.7 Foshan Gunuo Silicone Co.
        5.7.1 Foshan Gunuo Silicone Co. Company Profile
        5.7.2 Foshan Gunuo Silicone Co. One Component Polyurethane Foam Product Specification
        5.7.3 Foshan Gunuo Silicone Co. One Component Polyurethane Foam Production Capacity, Revenue, Price and Gross Margin
    5.8
        5.8.1  Company Profile
        5.8.2  One Component Polyurethane Foam Product Specification
        5.8.3  One Component Polyurethane Foam Production Capacity, Revenue, Price and Gross Margin
    5.9 Profflex Mounting Foams
        5.9.1 Profflex Mounting Foams Company Profile
        5.9.2 Profflex Mounting Foams One Component Polyurethane Foam Product Specification
        5.9.3 Profflex Mounting Foams One Component Polyurethane Foam Production Capacity, Revenue, Price and Gross Margin
    5.10 Den Braven Sealants
        5.10.1 Den Braven Sealants Company Profile
        5.10.2 Den Braven Sealants One Component Polyurethane Foam Product Specification
        5.10.3 Den Braven Sealants One Component Polyurethane Foam Production Capacity, Revenue, Price and Gross Margin
    5.11 Aerosol-Service A.S.
        5.11.1 Aerosol-Service A.S. Company Profile
        5.11.2 Aerosol-Service A.S. One Component Polyurethane Foam Product Specification
        5.11.3 Aerosol-Service A.S. One Component Polyurethane Foam Production Capacity, Revenue, Price and Gross Margin
    5.12 DAP Products
        5.12.1 DAP Products Company Profile
        5.12.2 DAP Products One Component Polyurethane Foam Product Specification
        5.12.3 DAP Products One Component Polyurethane Foam Production Capacity, Revenue, Price and Gross Margin
    5.13 McCoy Soudal Sealants Adhesives & Foams
        5.13.1 McCoy Soudal Sealants Adhesives & Foams Company Profile
        5.13.2 McCoy Soudal Sealants Adhesives & Foams One Component Polyurethane Foam Product Specification
        5.13.3 McCoy Soudal Sealants Adhesives & Foams One Component Polyurethane Foam Production Capacity, Revenue, Price and Gross Margin
    5.14 Akkim Construction Chemicals
        5.14.1 Akkim Construction Chemicals Company Profile
        5.14.2 Akkim Construction Chemicals One Component Polyurethane Foam Product Specification
        5.14.3 Akkim Construction Chemicals One Component Polyurethane Foam Production Capacity, Revenue, Price and Gross Margin
    5.15 Krimelte OU
        5.15.1 Krimelte OU Company Profile
        5.15.2 Krimelte OU One Component Polyurethane Foam Product Specification
        5.15.3 Krimelte OU One Component Polyurethane Foam Production Capacity, Revenue, Price and Gross Margin
6. North America
    6.1 North America One Component Polyurethane Foam Market Size
    6.2 North America One Component Polyurethane Foam Key Players in North America
    6.3 North America One Component Polyurethane Foam Market Size by Type
    6.4 North America One Component Polyurethane Foam Market Size by Application
7. East Asia
    7.1 East Asia One Component Polyurethane Foam Market Size
    7.2 East Asia One Component Polyurethane Foam Key Players in North America
    7.3 East Asia One Component Polyurethane Foam Market Size by Type
    7.4 East Asia One Component Polyurethane Foam Market Size by Application
8. Europe
    8.1 Europe One Component Polyurethane Foam Market Size
    8.2 Europe One Component Polyurethane Foam Key Players in North America
    8.3 Europe One Component Polyurethane Foam Market Size by Type
    8.4 Europe One Component Polyurethane Foam Market Size by Application
9. South Asia
    9.1 South Asia One Component Polyurethane Foam Market Size
    9.2 South Asia One Component Polyurethane Foam Key Players in North America
    9.3 South Asia One Component Polyurethane Foam Market Size by Type
    9.4 South Asia One Component Polyurethane Foam Market Size by Application
10. Southeast Asia
    10.1 Southeast Asia One Component Polyurethane Foam Market Size
    10.2 Southeast Asia One Component Polyurethane Foam Key Players in North America
    10.3 Southeast Asia One Component Polyurethane Foam Market Size by Type
    10.4 Southeast Asia One Component Polyurethane Foam Market Size by Application
11. Middle East
    11.1 Middle East One Component Polyurethane Foam Market Size
    11.2 Middle East One Component Polyurethane Foam Key Players in North America
    11.3 Middle East One Component Polyurethane Foam Market Size by Type
    11.4 Middle East One Component Polyurethane Foam Market Size by Application
12. Africa
    12.1 Africa One Component Polyurethane Foam Market Size
    12.2 Africa One Component Polyurethane Foam Key Players in North America
    12.3 Africa One Component Polyurethane Foam Market Size by Type
    12.4 Africa One Component Polyurethane Foam Market Size by Application
13. Oceania
    13.1 Oceania One Component Polyurethane Foam Market Size
    13.2 Oceania One Component Polyurethane Foam Key Players in North America
    13.3 Oceania One Component Polyurethane Foam Market Size by Type
    13.4 Oceania One Component Polyurethane Foam Market Size by Application
14. South America
    14.1 South America One Component Polyurethane Foam Market Size
    14.2 South America One Component Polyurethane Foam Key Players in North America
    14.3 South America One Component Polyurethane Foam Market Size by Type
    14.4 South America One Component Polyurethane Foam Market Size by Application
15. Rest of the World
    15.1 Rest of the World One Component Polyurethane Foam Market Size
    15.2 Rest of the World One Component Polyurethane Foam Key Players in North America
    15.3 Rest of the World One Component Polyurethane Foam Market Size by Type
    15.4 Rest of the World One Component Polyurethane Foam Market Size by Application
16 One Component Polyurethane Foam Market Dynamics
    16.1 Covid-19 Impact Market Top Trends
    16.2 Covid-19 Impact Market Drivers
    16.3 Covid-19 Impact Market Challenges
    16.4 Porter?s Five Forces Analysis
18 Regulatory Information
17 Analyst's Viewpoints/Conclusions
18 Appendix
    18.1 Research Methodology
        18.1.1 Methodology/Research Approach
        18.1.2 Data Source
    18.2 Disclaimer

Market Segmentation Analysis

By Type

MDI (Methylene Diphenyl Diisocyanate)

  • Core raw material segment.
  • Provides strong bonding, mechanical strength, and insulation performance.
  • Widely used in construction-grade foams.

Polyether Polyols

  • Offer flexibility, moisture resistance, and improved foam stability.
  • Commonly used in sealing and insulation applications.
  • Demand driven by residential construction and DIY markets.

Polyester Polyols

  • Known for higher rigidity and chemical resistance.
  • Used in applications requiring structural stability and durability.
  • Moderate growth driven by specialized construction uses.

Others

  • Includes specialty additives, catalysts, and blowing agents.
  • Used to enhance fire resistance, curing speed, and environmental compliance.

By Application

Door & Window Frame Jambs

  • Largest application segment.
  • Used for sealing, insulation, and structural support.
  • Growth driven by energy-efficient building standards.

Ceiling & Floor Joints

  • Provides effective gap filling and thermal insulation.
  • Widely used in residential and commercial construction.

Partition Walls

  • Used for sound insulation and structural sealing.
  • Demand supported by interior renovation and office space development.

Water Pipes

  • Applied for insulation and gap sealing around piping systems.
  • Growth driven by infrastructure and plumbing installations.

Others

  • Includes roofing, electrical installations, and prefabricated construction elements.
  • Expanding use in modular and green building projects.

Key Players Analysis

The one component polyurethane foam market is moderately fragmented, with a mix of multinational chemical companies and regional construction chemical specialists competing on product performance, application versatility, regulatory compliance, and distribution reach.

Major Companies Include:

  • Soudal Group – Global leader in PU foams, sealants, and adhesives.
  • Henkel – Strong portfolio of construction adhesives and foam solutions.
  • Dow Chemical Company – Advanced chemical expertise and raw material integration.
  • Hanno-Werk Austria – Specialist in construction sealing and insulation systems.
  • Selena Group – Strong presence in Europe with professional-grade mounting foams.
  • Tremco Illbruck Group – Focus on high-performance building envelope solutions.
  • Foshan Gunuo Silicone Co. – Regional manufacturer with competitive pricing.
  • Profflex Mounting Foams – Focus on professional construction applications.
  • Den Braven Sealants – Known for sealants and foam systems in construction.
  • Aerosol-Service A.S. – Private-label and OEM aerosol foam manufacturing.
  • DAP Products – Strong retail and DIY market presence.
  • McCoy Soudal Sealants Adhesives & Foams – Joint venture with strong regional reach.
  • Akkim Construction Chemicals – Emerging supplier in construction chemicals.
  • Krimelte OU – Known for PENOSIL-branded foams and adhesives.

Key competitive strategies include expansion of low-VOC and eco-friendly foams, private-label manufacturing, geographic expansion, and product innovation targeting energy-efficient construction.

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