Polyurethane Based Thermal Conductive Adhesives Market Research Report 2025

Polyurethane Based Thermal Conductive Adhesives Market Research Report 2025

Polyurethane Based Thermal Conductive Adhesives Market Research Report 2025

Explore the Polyurethane Based Thermal Conductive Adhesives Market Report 2025 covering market size, growth trends, key drivers, challenges, competitive landscape, and future forecast.

Pages: 240

Format: PDF

Date: 12-2025

Select Licence

Global Polyurethane Based Thermal Conductive Adhesives Market Report (2025–2035)

Market Overview

Chem Reports estimates that the Polyurethane Based Thermal Conductive Adhesives Market was valued at USD xxxx in 2025 and is projected to reach USD xxxx by 2035, growing at a CAGR of xx% during the forecast period. Polyurethane‑based thermal conductive adhesives are engineered materials designed to provide both strong adhesion and efficient heat dissipation. Their unique combination of mechanical flexibility, thermal conductivity, and electrical insulation makes them essential in applications such as battery systems, heat sinks, LED modules, IC packaging, and thermal potting.

The Global Polyurethane Based Thermal Conductive Adhesives Market Report 2025 delivers a comprehensive analysis of market structure, growth drivers, and competitive dynamics. The study incorporates both primary and secondary research methodologies, evaluating:

  • Government regulations and industrial policies
  • Market environment and macroeconomic indicators
  • Competitive landscape and strategic developments
  • Historical consumption patterns and emerging trends
  • Technological advancements in thermal interface materials

Growing demand for high‑performance thermal management solutions in electronics, electric vehicles, and renewable energy systems continues to support market expansion.

Impact of COVID‑19

The COVID‑19 outbreak in late 2019 had a notable impact on the polyurethane‑based thermal conductive adhesives market. Key effects included:

  • Temporary shutdowns in electronics, automotive, and industrial manufacturing
  • Disruptions in supply chains and raw material availability
  • Increased demand for thermal management materials in medical devices and communication equipment
  • Accelerated adoption of advanced adhesives in battery systems and power electronics
  • Gradual recovery as global manufacturing activities resumed

Despite early disruptions, the market rebounded due to rising demand for thermal interface materials in high‑growth sectors.

Market Segmentation

By Type

  • Isotropic
  • Anisotropic

By Application

  • Battery Thermal
  • Heat Sink
  • IC Packaging Heat Conduction
  • LED Lighting Thermal
  • Thermal Material Potting

Regional Analysis

North America (U.S., Canada, Mexico)

  • Strong demand from electronics, EV battery manufacturing, and aerospace sectors
  • Advanced R&D capabilities and high adoption of thermal management technologies
  • Presence of major adhesive and materials manufacturers

Europe (Germany, U.K., France, Italy, Russia, Spain, etc.)

  • High focus on electric mobility and renewable energy systems
  • Strong demand from automotive, industrial electronics, and LED lighting industries
  • Strict environmental regulations driving innovation in adhesive formulations

Asia-Pacific (China, India, Japan, Southeast Asia, etc.)

  • Fastest‑growing regional market
  • Rapid expansion of electronics manufacturing, EV production, and semiconductor packaging
  • Increasing investments in battery technology and LED lighting

South America (Brazil, Argentina, etc.)

  • Growing demand from automotive and industrial sectors
  • Expanding electronics assembly and renewable energy projects

Middle East & Africa (Saudi Arabia, South Africa, etc.)

  • Rising demand for thermal management materials in industrial and infrastructure applications
  • Growing investments in electronics, energy, and manufacturing

Key Market Players

  • Henkel AG & Co. KGaA
  • H.B. Fuller
  • 3M Company
  • Permabond Engineering Adhesives
  • Masterbond
  • Creative Materials Inc.
  • Panacol‑Elosol GmbH
  • Dow Corning
  • Polytec PT GmbH
  • Lord Corporation
  • MG Chemicals
  • Protavic America Inc.
  • Aremco
  • Cast‑Coat Inc.
  • Nagase America Corporation

These companies focus on developing advanced thermal conductive adhesive technologies, expanding production capacity, enhancing distribution networks, and investing in R&D to meet the growing demand for high‑performance thermal interface materials.

The Global Polyurethane Based Thermal Conductive Adhesives Market is projected to grow steadily between 2025 and 2035, driven by rising demand for advanced thermal management solutions across electronics, electric vehicles (EVs), LED lighting, battery systems, and industrial equipment. Polyurethane‑based thermal conductive adhesives offer a unique combination of mechanical flexibility, strong adhesion, electrical insulation, and efficient heat dissipation. These properties make them essential in applications where both structural bonding and thermal conductivity are required.

Growth is supported by the rapid expansion of EV battery production, increasing miniaturization of electronic devices, and rising adoption of high‑power LED lighting. Isotropic adhesives are widely used for general thermal conduction applications, while anisotropic adhesives are preferred for precision electronics and IC packaging. Asia‑Pacific remains the fastest‑growing region due to strong electronics manufacturing and EV production, while North America and Europe maintain steady demand driven by technological innovation and stringent thermal management requirements.

Despite challenges such as high material costs, complex formulation requirements, and competition from alternative thermal interface materials, the long‑term outlook remains positive. Advancements in polyurethane chemistry, increasing adoption of high‑performance adhesives, and rising demand for efficient thermal solutions in next‑generation electronics are expected to drive market growth through 2035.

Market Dynamics

1. Drivers

  • Growing demand for thermal management in electronics: Miniaturization increases heat density.
  • Expansion of electric vehicle production: Adhesives used in battery thermal management and module assembly.
  • Rising adoption of LED lighting: Requires efficient heat dissipation for long service life.
  • Superior performance characteristics: Strong adhesion, flexibility, and electrical insulation.
  • Growth in renewable energy systems: Power electronics and inverters require thermal conductive materials.

2. Restraints

  • High production and formulation costs: Limits adoption in cost‑sensitive applications.
  • Complex manufacturing processes: Requires precise control of filler dispersion and viscosity.
  • Competition from alternative thermal interface materials: Greases, pads, epoxies, and silicones.
  • Thermal conductivity limitations: Polyurethane adhesives typically offer lower conductivity than ceramic‑filled epoxies.

3. Opportunities

  • Growth in EV battery systems: Increasing need for thermal potting and bonding materials.
  • Innovation in high‑conductivity polyurethane formulations: Enhanced filler technologies.
  • Expansion in semiconductor packaging: Demand for anisotropic adhesives.
  • Emerging markets: Rapid industrialization in Asia, Africa, and Latin America.
  • Increasing use in medical devices: Thermal adhesives for imaging and diagnostic equipment.

4. Trends

  • Shift toward lightweight, flexible thermal interface materials.
  • Rising adoption of anisotropic adhesives in advanced electronics.
  • Development of high‑conductivity polyurethane composites: Nano‑fillers and hybrid materials.
  • Automation in adhesive dispensing: Improves precision and reduces waste.
  • Growing use in high‑power LED modules and smart lighting systems.

Porter’s Five Forces Analysis

1. Threat of New Entrants — Moderate

  • High technical expertise required: Complex formulation and testing.
  • Strict performance and reliability standards: Especially in electronics and EVs.
  • Established supplier relationships: Favor existing manufacturers.
  • Entry is possible but requires significant R&D investment.

2. Bargaining Power of Suppliers — Moderate

  • Dependence on specialty fillers: Aluminum oxide, boron nitride, and ceramic powders.
  • Limited suppliers for high‑purity materials: Increases supplier leverage.
  • Large manufacturers mitigate risks through long‑term contracts.

3. Bargaining Power of Buyers — High

  • Large electronics and automotive manufacturers negotiate aggressively.
  • Availability of alternative thermal interface materials: Increases buyer leverage.
  • High expectations for performance and reliability: Drives competition on quality.

4. Threat of Substitutes — Moderate

  • Alternative adhesives: Epoxy, silicone, and acrylic thermal adhesives.
  • Non‑adhesive thermal interface materials: Pads, greases, and gels.
  • Substitution risk depends on bonding strength and thermal requirements.

5. Industry Rivalry — High

  • Numerous global and regional manufacturers: Compete on performance and price.
  • Continuous R&D investment: Drives innovation in high‑conductivity formulations.
  • Price pressure in electronics manufacturing: Intensifies competition.

SWOT Analysis

Strengths

  • Strong adhesion combined with thermal conductivity: Ideal for structural bonding.
  • Excellent flexibility and vibration resistance: Suitable for EVs and electronics.
  • Electrical insulation properties: Safe for sensitive components.
  • Wide application range: Batteries, LEDs, IC packaging, heat sinks, potting.

Weaknesses

  • Lower thermal conductivity than ceramic‑filled epoxies.
  • High production costs: Due to specialty fillers and complex formulations.
  • Moisture sensitivity during curing: Requires controlled environments.
  • Limited suitability for ultra‑high‑temperature applications.

Opportunities

  • Growth in EV battery manufacturing: Strong demand for thermal adhesives.
  • Innovation in nano‑enhanced polyurethane adhesives: Higher conductivity and strength.
  • Expansion in semiconductor and microelectronics packaging.
  • Increasing use in medical and industrial equipment.

Threats

  • Regulatory restrictions on chemical components: Could impact formulations.
  • Economic slowdowns: Reduce demand in electronics and automotive sectors.
  • Competition from advanced thermal interface materials: Such as graphene‑based adhesives.
  • Supply chain instability: Affects availability of specialty fillers.

1. Market Overview of Polyurethane Based Thermal Conductive Adhesives
    1.1 Polyurethane Based Thermal Conductive Adhesives Market Overview
        1.1.1 Polyurethane Based Thermal Conductive Adhesives Product Scope
        1.1.2 Market Status and Outlook
    1.2 Polyurethane Based Thermal Conductive Adhesives Market Size by Regions:
    1.3 Polyurethane Based Thermal Conductive Adhesives Historic Market Size by Regions
    1.4 Polyurethane Based Thermal Conductive Adhesives Forecasted Market Size by Regions
    1.5 Covid-19 Impact on Key Regions, Keyword Market Size YoY Growth
        1.5.1 North America
        1.5.2 East Asia
        1.5.3 Europe
        1.5.4 South Asia
        1.5.5 Southeast Asia
        1.5.6 Middle East
        1.5.7 Africa
        1.5.8 Oceania
        1.5.9 South America
        1.5.10 Rest of the World
    1.6 Coronavirus Disease 2019 (Covid-19) Impact Will Have a Severe Impact on Global Growth
        1.6.1 Covid-19 Impact: Global GDP Growth,  Projections
        1.6.2 Covid-19 Impact: Commodity Prices Indices
        1.6.3 Covid-19 Impact: Global Major Government Policy
2. Covid-19 Impact Polyurethane Based Thermal Conductive Adhesives Sales Market by Type
    2.1 Global Polyurethane Based Thermal Conductive Adhesives Historic Market Size by Type
    2.2 Global Polyurethane Based Thermal Conductive Adhesives Forecasted Market Size by Type
    2.3 Isotropic
    2.4 Anisotropic
3. Covid-19 Impact Polyurethane Based Thermal Conductive Adhesives Sales Market by Application
    3.1 Global Polyurethane Based Thermal Conductive Adhesives Historic Market Size by Application
    3.2 Global Polyurethane Based Thermal Conductive Adhesives Forecasted Market Size by Application
    3.3 Battery Thermal
    3.4 Heat Sink
    3.5 IC Packaging Heat Conduction
    3.6 LED Lighting Thermal
    3.7 Thermal Material Potting
4. Covid-19 Impact Market Competition by Manufacturers
    4.1 Global Polyurethane Based Thermal Conductive Adhesives Production Capacity Market Share by Manufacturers
    4.2 Global Polyurethane Based Thermal Conductive Adhesives Revenue Market Share by Manufacturers
    4.3 Global Polyurethane Based Thermal Conductive Adhesives Average Price by Manufacturers
5. Company Profiles and Key Figures in Polyurethane Based Thermal Conductive Adhesives Business
    5.1 Henkel AG & Co. KGaA
        5.1.1 Henkel AG & Co. KGaA Company Profile
        5.1.2 Henkel AG & Co. KGaA Polyurethane Based Thermal Conductive Adhesives Product Specification
        5.1.3 Henkel AG & Co. KGaA Polyurethane Based Thermal Conductive Adhesives Production Capacity, Revenue, Price and Gross Margin
    5.2 H.B. Fuller
        5.2.1 H.B. Fuller Company Profile
        5.2.2 H.B. Fuller Polyurethane Based Thermal Conductive Adhesives Product Specification
        5.2.3 H.B. Fuller Polyurethane Based Thermal Conductive Adhesives Production Capacity, Revenue, Price and Gross Margin
    5.3 3M Company
        5.3.1 3M Company Company Profile
        5.3.2 3M Company Polyurethane Based Thermal Conductive Adhesives Product Specification
        5.3.3 3M Company Polyurethane Based Thermal Conductive Adhesives Production Capacity, Revenue, Price and Gross Margin
    5.4 Permabond Engineering Adhesives
        5.4.1 Permabond Engineering Adhesives Company Profile
        5.4.2 Permabond Engineering Adhesives Polyurethane Based Thermal Conductive Adhesives Product Specification
        5.4.3 Permabond Engineering Adhesives Polyurethane Based Thermal Conductive Adhesives Production Capacity, Revenue, Price and Gross Margin
    5.5 Masterbond
        5.5.1 Masterbond Company Profile
        5.5.2 Masterbond Polyurethane Based Thermal Conductive Adhesives Product Specification
        5.5.3 Masterbond Polyurethane Based Thermal Conductive Adhesives Production Capacity, Revenue, Price and Gross Margin
    5.6 Creative Materials Inc.
        5.6.1 Creative Materials Inc. Company Profile
        5.6.2 Creative Materials Inc. Polyurethane Based Thermal Conductive Adhesives Product Specification
        5.6.3 Creative Materials Inc. Polyurethane Based Thermal Conductive Adhesives Production Capacity, Revenue, Price and Gross Margin
    5.7 Panacol-Elosol GmbH
        5.7.1 Panacol-Elosol GmbH Company Profile
        5.7.2 Panacol-Elosol GmbH Polyurethane Based Thermal Conductive Adhesives Product Specification
        5.7.3 Panacol-Elosol GmbH Polyurethane Based Thermal Conductive Adhesives Production Capacity, Revenue, Price and Gross Margin
    5.8 DOW Corning
        5.8.1 DOW Corning Company Profile
        5.8.2 DOW Corning Polyurethane Based Thermal Conductive Adhesives Product Specification
        5.8.3 DOW Corning Polyurethane Based Thermal Conductive Adhesives Production Capacity, Revenue, Price and Gross Margin
    5.9 Polytec PT GmbH
        5.9.1 Polytec PT GmbH Company Profile
        5.9.2 Polytec PT GmbH Polyurethane Based Thermal Conductive Adhesives Product Specification
        5.9.3 Polytec PT GmbH Polyurethane Based Thermal Conductive Adhesives Production Capacity, Revenue, Price and Gross Margin
    5.10 Lord Corporation
        5.10.1 Lord Corporation Company Profile
        5.10.2 Lord Corporation Polyurethane Based Thermal Conductive Adhesives Product Specification
        5.10.3 Lord Corporation Polyurethane Based Thermal Conductive Adhesives Production Capacity, Revenue, Price and Gross Margin
    5.11 MG Chemicals
        5.11.1 MG Chemicals Company Profile
        5.11.2 MG Chemicals Polyurethane Based Thermal Conductive Adhesives Product Specification
        5.11.3 MG Chemicals Polyurethane Based Thermal Conductive Adhesives Production Capacity, Revenue, Price and Gross Margin
    5.12 Protavic America Inc.
        5.12.1 Protavic America Inc. Company Profile
        5.12.2 Protavic America Inc. Polyurethane Based Thermal Conductive Adhesives Product Specification
        5.12.3 Protavic America Inc. Polyurethane Based Thermal Conductive Adhesives Production Capacity, Revenue, Price and Gross Margin
    5.13 Aremco
        5.13.1 Aremco Company Profile
        5.13.2 Aremco Polyurethane Based Thermal Conductive Adhesives Product Specification
        5.13.3 Aremco Polyurethane Based Thermal Conductive Adhesives Production Capacity, Revenue, Price and Gross Margin
    5.14 Cast-Coat Inc.
        5.14.1 Cast-Coat Inc. Company Profile
        5.14.2 Cast-Coat Inc. Polyurethane Based Thermal Conductive Adhesives Product Specification
        5.14.3 Cast-Coat Inc. Polyurethane Based Thermal Conductive Adhesives Production Capacity, Revenue, Price and Gross Margin
    5.15 Nagase America Corporation
        5.15.1 Nagase America Corporation Company Profile
        5.15.2 Nagase America Corporation Polyurethane Based Thermal Conductive Adhesives Product Specification
        5.15.3 Nagase America Corporation Polyurethane Based Thermal Conductive Adhesives Production Capacity, Revenue, Price and Gross Margin
6. North America
    6.1 North America Polyurethane Based Thermal Conductive Adhesives Market Size
    6.2 North America Polyurethane Based Thermal Conductive Adhesives Key Players in North America
    6.3 North America Polyurethane Based Thermal Conductive Adhesives Market Size by Type
    6.4 North America Polyurethane Based Thermal Conductive Adhesives Market Size by Application
7. East Asia
    7.1 East Asia Polyurethane Based Thermal Conductive Adhesives Market Size
    7.2 East Asia Polyurethane Based Thermal Conductive Adhesives Key Players in North America
    7.3 East Asia Polyurethane Based Thermal Conductive Adhesives Market Size by Type
    7.4 East Asia Polyurethane Based Thermal Conductive Adhesives Market Size by Application
8. Europe
    8.1 Europe Polyurethane Based Thermal Conductive Adhesives Market Size
    8.2 Europe Polyurethane Based Thermal Conductive Adhesives Key Players in North America
    8.3 Europe Polyurethane Based Thermal Conductive Adhesives Market Size by Type
    8.4 Europe Polyurethane Based Thermal Conductive Adhesives Market Size by Application
9. South Asia
    9.1 South Asia Polyurethane Based Thermal Conductive Adhesives Market Size
    9.2 South Asia Polyurethane Based Thermal Conductive Adhesives Key Players in North America
    9.3 South Asia Polyurethane Based Thermal Conductive Adhesives Market Size by Type
    9.4 South Asia Polyurethane Based Thermal Conductive Adhesives Market Size by Application
10. Southeast Asia
    10.1 Southeast Asia Polyurethane Based Thermal Conductive Adhesives Market Size
    10.2 Southeast Asia Polyurethane Based Thermal Conductive Adhesives Key Players in North America
    10.3 Southeast Asia Polyurethane Based Thermal Conductive Adhesives Market Size by Type
    10.4 Southeast Asia Polyurethane Based Thermal Conductive Adhesives Market Size by Application
11. Middle East
    11.1 Middle East Polyurethane Based Thermal Conductive Adhesives Market Size
    11.2 Middle East Polyurethane Based Thermal Conductive Adhesives Key Players in North America
    11.3 Middle East Polyurethane Based Thermal Conductive Adhesives Market Size by Type
    11.4 Middle East Polyurethane Based Thermal Conductive Adhesives Market Size by Application
12. Africa
    12.1 Africa Polyurethane Based Thermal Conductive Adhesives Market Size
    12.2 Africa Polyurethane Based Thermal Conductive Adhesives Key Players in North America
    12.3 Africa Polyurethane Based Thermal Conductive Adhesives Market Size by Type
    12.4 Africa Polyurethane Based Thermal Conductive Adhesives Market Size by Application
13. Oceania
    13.1 Oceania Polyurethane Based Thermal Conductive Adhesives Market Size
    13.2 Oceania Polyurethane Based Thermal Conductive Adhesives Key Players in North America
    13.3 Oceania Polyurethane Based Thermal Conductive Adhesives Market Size by Type
    13.4 Oceania Polyurethane Based Thermal Conductive Adhesives Market Size by Application
14. South America
    14.1 South America Polyurethane Based Thermal Conductive Adhesives Market Size
    14.2 South America Polyurethane Based Thermal Conductive Adhesives Key Players in North America
    14.3 South America Polyurethane Based Thermal Conductive Adhesives Market Size by Type
    14.4 South America Polyurethane Based Thermal Conductive Adhesives Market Size by Application
15. Rest of the World
    15.1 Rest of the World Polyurethane Based Thermal Conductive Adhesives Market Size
    15.2 Rest of the World Polyurethane Based Thermal Conductive Adhesives Key Players in North America
    15.3 Rest of the World Polyurethane Based Thermal Conductive Adhesives Market Size by Type
    15.4 Rest of the World Polyurethane Based Thermal Conductive Adhesives Market Size by Application
16 Polyurethane Based Thermal Conductive Adhesives Market Dynamics
    16.1 Covid-19 Impact Market Top Trends
    16.2 Covid-19 Impact Market Drivers
    16.3 Covid-19 Impact Market Challenges
    16.4 Porter?s Five Forces Analysis
18 Regulatory Information
17 Analyst's Viewpoints/Conclusions
18 Appendix
    18.1 Research Methodology
        18.1.1 Methodology/Research Approach
        18.1.2 Data Source
    18.2 Disclaimer

Market Segmentation

By Type

  • Isotropic
  • Anisotropic

By Application

  • Battery Thermal
  • Heat Sink
  • IC Packaging Heat Conduction
  • LED Lighting Thermal
  • Thermal Material Potting

Regional Analysis

North America (U.S., Canada, Mexico)

  • Strong demand from electronics, EV battery manufacturing, and aerospace sectors
  • Advanced R&D capabilities and high adoption of thermal management technologies
  • Presence of major adhesive and materials manufacturers

Europe (Germany, U.K., France, Italy, Russia, Spain, etc.)

  • High focus on electric mobility and renewable energy systems
  • Strong demand from automotive, industrial electronics, and LED lighting industries
  • Strict environmental regulations driving innovation in adhesive formulations

Asia-Pacific (China, India, Japan, Southeast Asia, etc.)

  • Fastest‑growing regional market
  • Rapid expansion of electronics manufacturing, EV production, and semiconductor packaging
  • Increasing investments in battery technology and LED lighting

South America (Brazil, Argentina, etc.)

  • Growing demand from automotive and industrial sectors
  • Expanding electronics assembly and renewable energy projects

Middle East & Africa (Saudi Arabia, South Africa, etc.)

  • Rising demand for thermal management materials in industrial and infrastructure applications
  • Growing investments in electronics, energy, and manufacturing

Key Market Players

  • Henkel AG & Co. KGaA
  • H.B. Fuller
  • 3M Company
  • Permabond Engineering Adhesives
  • Masterbond
  • Creative Materials Inc.
  • Panacol‑Elosol GmbH
  • Dow Corning
  • Polytec PT GmbH
  • Lord Corporation
  • MG Chemicals
  • Protavic America Inc.
  • Aremco
  • Cast‑Coat Inc.
  • Nagase America Corporation

Upto 24 to 48 hrs (Working Hours)

Upto 72 hrs max (Working Hours) - Weekends and Public Holidays

Single User License - Allows access to only one person to the report.

Multi User License - Allows sharing with max 5 persons within organization.

Corporate License – Can be shared across entire organization.

Online Payments with PayPal

Wire Transfer / Bank Transfer

Why Choose Us

24/7 Expert Support

At ChemReports, we understand that business decisions can’t wait. Our research specialists are available anytime to answer your queries and guide you through our reports, ensuring quick and reliable assistance.


Comprehensive Market Coverage

ChemReports provides 360° market analysis across materials, technologies, and global chemical sectors—helping you make confident business decisions.


Actionable Intelligence

We turn complex data into strategic insights to support fact-based decisions, market entry strategies, and competitive analysis.


Data Privacy & Security

Your personal and business information is completely secure with us. We value your trust and ensure strict confidentiality.


Customized Research

Need tailored insights? Our analysts provide custom reports built on authentic data and aligned with your specific business goals.

FAQs

Yes, we are providing all research support to get resolve all queries and concerns regarding the report. For all our clients.
Yes, we are providing complete customization in every report to fulfill your business needs.
Yes, we are providing regional and countries level analysis in the report, please mention the countries you are looking.
Yes, we are providing a discount for individuals and startups.
We offer access to more than one million market research reports. If the specific topic you need is not listed on our website, simply email us your requirements at sales@chemreports.com. Our research team will review your request and provide a customized report or the most relevant available study. We?re always happy to assist you with tailored solutions.