Aerospace Carbon Fiber Composite Global Market

Aerospace Carbon Fiber Composite Global Market

Global Aerospace Carbon Fiber Composite Market Research Report 2025

This report on the global aerospace carbon fiber composite market research report 2025 offers a comprehensive analysis of market size, growth drivers, emerging trend

Pages: 210

Format: PDF

Date: 12-2025

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Global Aerospace Carbon Fiber Composite Market Overview

The Aerospace Carbon Fiber Composite Market was valued at approximately USD xxxx units in 2024 and is expected to reach USD xxxx units by 2035, growing at a CAGR of xx% during the forecast period from 2025 to 2035. Market growth is primarily driven by increasing aircraft production, rising demand for fuel-efficient and lightweight airframes, and continued modernization of military aircraft fleets.

Carbon fiber composites offer exceptional strength-to-weight ratios, corrosion resistance, fatigue durability, and design flexibility, making them indispensable in modern aerospace structures. The growing use of composite-intensive aircraft platforms, coupled with advancements in resin systems, automated fiber placement, and out-of-autoclave processing, continues to expand the role of carbon fiber composites across both commercial and defense aviation.

Impact of COVID-19 on the Aerospace Carbon Fiber Composite Market

The COVID-19 pandemic had a significant short-term impact on the aerospace carbon fiber composite market in 2020 due to sharp declines in commercial aircraft deliveries, supply-chain disruptions, and temporary shutdowns of aerospace manufacturing facilities. However, the market began recovering from 2021 onward, supported by gradual rebound in air travel, aircraft production rate increases, and sustained defense procurement programs. The pandemic also reinforced the industry’s focus on lightweight materials to improve fuel efficiency and operational economics.

Global Aerospace Carbon Fiber Composite Market Segmentation

By Type

Thermosetting Type
Thermosetting carbon fiber composites dominate the market due to their high mechanical strength, thermal stability, and proven performance in structural aerospace components. They are widely used in fuselages, wings, empennages, and load-bearing structures.

Thermoplastic Type
Thermoplastic composites are gaining traction due to faster processing cycles, recyclability, improved impact resistance, and suitability for high-rate production. Adoption is increasing in interior structures, brackets, clips, and next-generation aircraft programs.

By Application

Commercial Aviation
Commercial aviation represents the largest application segment, driven by increasing production of narrow-body and wide-body aircraft and growing emphasis on lightweight materials to reduce fuel consumption and emissions.

Military Aerospace
Military aerospace is a high-value segment utilizing carbon fiber composites in fighter jets, transport aircraft, UAVs, and helicopters. Demand is supported by defense modernization, stealth requirements, and structural performance needs.

Key Players Analysis

  • SGL Group
    A leading supplier of carbon fibers and composite materials for aerospace structures, with strong expertise in high-performance applications.
  • Hexcel
    One of the world’s largest aerospace composite suppliers, providing carbon fibers, prepregs, and honeycomb materials for major aircraft platforms.
  • Solvay
    Supplies high-performance resin systems and thermoplastic composites used extensively in aerospace manufacturing.
  • Royal TenCate
    Specializes in thermoplastic and thermoset composite solutions for aerospace interiors and structural components.
  • Teijin
    A major carbon fiber producer with strong presence in aerospace-grade composite materials.
  • Mitsubishi Rayon
    Known for aerospace-grade carbon fibers used in both commercial and defense aircraft.
  • Toray
    The world’s largest carbon fiber producer, supplying composite materials to leading global aircraft manufacturers.

Regional Analysis

North America

North America dominates the global aerospace carbon fiber composite market, driven by the presence of major aircraft OEMs, a strong defense sector, and extensive R&D activity. The United States leads regional demand due to high aircraft production rates and defense spending.

Europe

Europe holds a significant share, supported by advanced aerospace manufacturing, strong commercial aircraft programs, and continuous investment in composite technology. Germany, France, and the U.K. are key contributors.

Asia-Pacific

Asia-Pacific is the fastest-growing region, driven by expanding commercial aviation fleets, rising defense budgets, and growing domestic aircraft programs in China, Japan, and India.

South America

South America shows moderate growth, supported by regional aircraft manufacturing and maintenance activities, particularly in Brazil.

Middle East & Africa

The region is expected to witness steady growth, driven by military procurement, fleet expansion by regional airlines, and increasing investment in aerospace infrastructure.

Executive Summary

The Global Aerospace Carbon Fiber Composite Market was valued at USD xxxx units in 2024 and is projected to reach USD xxxx units by 2035, growing at a CAGR of xx% during the forecast period (2025–2035). Market growth is primarily driven by the aerospace industry’s continuous push toward lightweighting, fuel efficiency, lower emissions, and enhanced structural performance.

Carbon fiber composites have become a cornerstone material in next-generation aircraft due to their superior strength-to-weight ratio, fatigue resistance, corrosion resistance, and design flexibility. Commercial aviation accounts for the largest share of demand, supported by rising aircraft deliveries and replacement of aging fleets, while military aerospace represents a high-value segment driven by stealth, durability, and performance requirements. North America remains the dominant market due to strong OEM presence and defense spending, while Asia-Pacific is emerging as the fastest-growing region with expanding aviation and defense programs.

DRTO Analysis (Drivers, Restraints, Trends & Opportunities)

Drivers

  • Aircraft lightweighting requirements: Carbon fiber composites significantly reduce aircraft weight, improving fuel efficiency and payload capacity.
  • Rising aircraft production rates: Increased demand for narrow-body and wide-body aircraft supports composite consumption.
  • Defense modernization programs: Advanced fighter jets, UAVs, and military transport aircraft rely heavily on composite materials.
  • Performance advantages: High fatigue resistance and corrosion immunity extend aircraft service life.

Restraints

  • High material and processing costs: Carbon fiber and aerospace-grade resin systems remain expensive.
  • Complex manufacturing processes: Autoclave curing and strict quality controls increase lead times and capital intensity.
  • Limited recyclability (thermosets): End-of-life management remains a challenge for traditional thermoset composites.
  • Supply chain concentration: Dependence on a limited number of qualified aerospace suppliers.

Trends

  • Shift toward thermoplastic composites: Faster processing, weldability, and recyclability drive adoption.
  • Automation and digital manufacturing: Increased use of automated fiber placement (AFP) and automated tape laying (ATL).
  • Out-of-autoclave processing: Reduces cost and energy consumption.
  • Higher composite content per aircraft: New platforms continue to increase the percentage of composite structures.

Opportunities

  • Next-generation aircraft platforms: Electric, hybrid, and hydrogen-powered aircraft concepts.
  • Urban air mobility (UAM) and UAVs: Lightweight composite airframes are essential for emerging aviation segments.
  • Asia-Pacific aerospace expansion: Growing domestic aircraft and defense programs.
  • Sustainability initiatives: Development of recyclable composites and bio-based resins.

SWOT Analysis (Industry Perspective)

Strengths

  • Exceptional strength-to-weight and fatigue performance.
  • Critical material for modern aerospace design.
  • Strong alignment with fuel efficiency and emission reduction goals.
  • High technical and certification barriers protect established players.

Weaknesses

  • High cost compared to metals and alternative composites.
  • Energy-intensive manufacturing processes.
  • Long qualification and certification cycles.
  • Recycling challenges for thermoset composites.

Opportunities

  • Expansion of composite usage into primary aircraft structures.
  • Growth in defense, UAVs, and space applications.
  • Adoption of thermoplastic and recyclable composite technologies.
  • Increasing aircraft production in emerging markets.

Threats

  • Volatility in aircraft production cycles.
  • Raw material supply constraints.
  • Competition from advanced aluminum-lithium alloys in certain applications.
  • Program delays or cancellations in major aircraft platforms.

Porter’s Five Forces Analysis

Threat of New Entrants — Low

High capital investment, stringent aerospace certifications, and long qualification timelines create strong entry barriers.

Bargaining Power of Suppliers — Moderate to High

Limited suppliers of aerospace-grade carbon fiber and resin systems give suppliers moderate leverage, particularly during capacity constraints.

Bargaining Power of Buyers — High

Major aircraft OEMs and Tier-1 suppliers have strong negotiating power due to large volume contracts and long-term agreements.

Threat of Substitutes — Low to Moderate

Advanced aluminum alloys and hybrid materials compete in select applications, but carbon fiber composites remain essential for high-performance structures.

Competitive Rivalry — High

The market is highly competitive, with a small number of global leaders competing on material performance, qualification status, supply reliability, and innovation.

Representative Market Participants

The competitive landscape is shaped by leading aerospace composite material suppliers such as Toray, Hexcel, Solvay, SGL Group, Teijin, and Royal TenCate.

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1. Market Overview of Aerospace Carbon Fiber Composite Market
    1.1 Aerospace Carbon Fiber Composite Market Market Overview
        1.1.1 Aerospace Carbon Fiber Composite Market Product Scope
        1.1.2 Market Status and Outlook
    1.2 Aerospace Carbon Fiber Composite Market Market Size by Regions:
    1.3 Aerospace Carbon Fiber Composite Market Historic Market Size by Regions
    1.4 Aerospace Carbon Fiber Composite Market Forecasted Market Size by Regions
    1.5 Covid-19 Impact on Key Regions, Keyword Market Size YoY Growth
        1.5.1 North America
        1.5.2 East Asia
        1.5.3 Europe
        1.5.4 South Asia
        1.5.5 Southeast Asia
        1.5.6 Middle East
        1.5.7 Africa
        1.5.8 Oceania
        1.5.9 South America
        1.5.10 Rest of the World
    1.6 Coronavirus Disease 2019 (Covid-19) Impact Will Have a Severe Impact on Global Growth
        1.6.1 Covid-19 Impact: Global GDP Growth,  Projections
        1.6.2 Covid-19 Impact: Commodity Prices Indices
        1.6.3 Covid-19 Impact: Global Major Government Policy
2. Covid-19 Impact Aerospace Carbon Fiber Composite Market Sales Market by Type
    2.1 Global Aerospace Carbon Fiber Composite Market Historic Market Size by Type
    2.2 Global Aerospace Carbon Fiber Composite Market Forecasted Market Size by Type
    2.3 Thermosetting Type
    2.4 Thermoplastic Type
3. Covid-19 Impact Aerospace Carbon Fiber Composite Market Sales Market by Application
    3.1 Global Aerospace Carbon Fiber Composite Market Historic Market Size by Application
    3.2 Global Aerospace Carbon Fiber Composite Market Forecasted Market Size by Application
    3.3 Commercial Aviation
    3.4 Military Aerospace
4. Covid-19 Impact Market Competition by Manufacturers
    4.1 Global Aerospace Carbon Fiber Composite Market Production Capacity Market Share by Manufacturers
    4.2 Global Aerospace Carbon Fiber Composite Market Revenue Market Share by Manufacturers
    4.3 Global Aerospace Carbon Fiber Composite Market Average Price by Manufacturers
5. Company Profiles and Key Figures in Aerospace Carbon Fiber Composite Market Business
    5.1 SGL Group
        5.1.1 SGL Group Company Profile
        5.1.2 SGL Group Aerospace Carbon Fiber Composite Market Product Specification
        5.1.3 SGL Group Aerospace Carbon Fiber Composite Market Production Capacity, Revenue, Price and Gross Margin
    5.2 Hexcel
        5.2.1 Hexcel Company Profile
        5.2.2 Hexcel Aerospace Carbon Fiber Composite Market Product Specification
        5.2.3 Hexcel Aerospace Carbon Fiber Composite Market Production Capacity, Revenue, Price and Gross Margin
    5.3 Solvay
        5.3.1 Solvay Company Profile
        5.3.2 Solvay Aerospace Carbon Fiber Composite Market Product Specification
        5.3.3 Solvay Aerospace Carbon Fiber Composite Market Production Capacity, Revenue, Price and Gross Margin
    5.4 Royal TenCate
        5.4.1 Royal TenCate Company Profile
        5.4.2 Royal TenCate Aerospace Carbon Fiber Composite Market Product Specification
        5.4.3 Royal TenCate Aerospace Carbon Fiber Composite Market Production Capacity, Revenue, Price and Gross Margin
    5.5 Teijin
        5.5.1 Teijin Company Profile
        5.5.2 Teijin Aerospace Carbon Fiber Composite Market Product Specification
        5.5.3 Teijin Aerospace Carbon Fiber Composite Market Production Capacity, Revenue, Price and Gross Margin
    5.6 Mitsubishi Rayon
        5.6.1 Mitsubishi Rayon Company Profile
        5.6.2 Mitsubishi Rayon Aerospace Carbon Fiber Composite Market Product Specification
        5.6.3 Mitsubishi Rayon Aerospace Carbon Fiber Composite Market Production Capacity, Revenue, Price and Gross Margin
    5.7 Toray
        5.7.1 Toray Company Profile
        5.7.2 Toray Aerospace Carbon Fiber Composite Market Product Specification
        5.7.3 Toray Aerospace Carbon Fiber Composite Market Production Capacity, Revenue, Price and Gross Margin
6. North America
    6.1 North America Aerospace Carbon Fiber Composite Market Market Size
    6.2 North America Aerospace Carbon Fiber Composite Market Key Players in North America
    6.3 North America Aerospace Carbon Fiber Composite Market Market Size by Type
    6.4 North America Aerospace Carbon Fiber Composite Market Market Size by Application
7. East Asia
    7.1 East Asia Aerospace Carbon Fiber Composite Market Market Size
    7.2 East Asia Aerospace Carbon Fiber Composite Market Key Players in North America
    7.3 East Asia Aerospace Carbon Fiber Composite Market Market Size by Type
    7.4 East Asia Aerospace Carbon Fiber Composite Market Market Size by Application
8. Europe
    8.1 Europe Aerospace Carbon Fiber Composite Market Market Size
    8.2 Europe Aerospace Carbon Fiber Composite Market Key Players in North America
    8.3 Europe Aerospace Carbon Fiber Composite Market Market Size by Type
    8.4 Europe Aerospace Carbon Fiber Composite Market Market Size by Application
9. South Asia
    9.1 South Asia Aerospace Carbon Fiber Composite Market Market Size
    9.2 South Asia Aerospace Carbon Fiber Composite Market Key Players in North America
    9.3 South Asia Aerospace Carbon Fiber Composite Market Market Size by Type
    9.4 South Asia Aerospace Carbon Fiber Composite Market Market Size by Application
10. Southeast Asia
    10.1 Southeast Asia Aerospace Carbon Fiber Composite Market Market Size
    10.2 Southeast Asia Aerospace Carbon Fiber Composite Market Key Players in North America
    10.3 Southeast Asia Aerospace Carbon Fiber Composite Market Market Size by Type
    10.4 Southeast Asia Aerospace Carbon Fiber Composite Market Market Size by Application
11. Middle East
    11.1 Middle East Aerospace Carbon Fiber Composite Market Market Size
    11.2 Middle East Aerospace Carbon Fiber Composite Market Key Players in North America
    11.3 Middle East Aerospace Carbon Fiber Composite Market Market Size by Type
    11.4 Middle East Aerospace Carbon Fiber Composite Market Market Size by Application
12. Africa
    12.1 Africa Aerospace Carbon Fiber Composite Market Market Size
    12.2 Africa Aerospace Carbon Fiber Composite Market Key Players in North America
    12.3 Africa Aerospace Carbon Fiber Composite Market Market Size by Type
    12.4 Africa Aerospace Carbon Fiber Composite Market Market Size by Application
13. Oceania
    13.1 Oceania Aerospace Carbon Fiber Composite Market Market Size
    13.2 Oceania Aerospace Carbon Fiber Composite Market Key Players in North America
    13.3 Oceania Aerospace Carbon Fiber Composite Market Market Size by Type
    13.4 Oceania Aerospace Carbon Fiber Composite Market Market Size by Application
14. South America
    14.1 South America Aerospace Carbon Fiber Composite Market Market Size
    14.2 South America Aerospace Carbon Fiber Composite Market Key Players in North America
    14.3 South America Aerospace Carbon Fiber Composite Market Market Size by Type
    14.4 South America Aerospace Carbon Fiber Composite Market Market Size by Application
15. Rest of the World
    15.1 Rest of the World Aerospace Carbon Fiber Composite Market Market Size
    15.2 Rest of the World Aerospace Carbon Fiber Composite Market Key Players in North America
    15.3 Rest of the World Aerospace Carbon Fiber Composite Market Market Size by Type
    15.4 Rest of the World Aerospace Carbon Fiber Composite Market Market Size by Application
16 Aerospace Carbon Fiber Composite Market Market Dynamics
    16.1 Covid-19 Impact Market Top Trends
    16.2 Covid-19 Impact Market Drivers
    16.3 Covid-19 Impact Market Challenges
    16.4 Porter?s Five Forces Analysis
18 Regulatory Information
17 Analyst's Viewpoints/Conclusions
18 Appendix
    18.1 Research Methodology
        18.1.1 Methodology/Research Approach
        18.1.2 Data Source
    18.2 Disclaimer

Global Aerospace Carbon Fiber Composite Market Segmentation

By Type

Thermosetting Type
Thermosetting carbon fiber composites dominate the market due to their high mechanical strength, thermal stability, and proven performance in structural aerospace components. They are widely used in fuselages, wings, empennages, and load-bearing structures.

Thermoplastic Type
Thermoplastic composites are gaining traction due to faster processing cycles, recyclability, improved impact resistance, and suitability for high-rate production. Adoption is increasing in interior structures, brackets, clips, and next-generation aircraft programs.

By Application

Commercial Aviation
Commercial aviation represents the largest application segment, driven by increasing production of narrow-body and wide-body aircraft and growing emphasis on lightweight materials to reduce fuel consumption and emissions.

Military Aerospace
Military aerospace is a high-value segment utilizing carbon fiber composites in fighter jets, transport aircraft, UAVs, and helicopters. Demand is supported by defense modernization, stealth requirements, and structural performance needs.

Key Players Analysis

  • SGL Group
    A leading supplier of carbon fibers and composite materials for aerospace structures, with strong expertise in high-performance applications.
  • Hexcel
    One of the world’s largest aerospace composite suppliers, providing carbon fibers, prepregs, and honeycomb materials for major aircraft platforms.
  • Solvay
    Supplies high-performance resin systems and thermoplastic composites used extensively in aerospace manufacturing.
  • Royal TenCate
    Specializes in thermoplastic and thermoset composite solutions for aerospace interiors and structural components.
  • Teijin
    A major carbon fiber producer with strong presence in aerospace-grade composite materials.
  • Mitsubishi Rayon
    Known for aerospace-grade carbon fibers used in both commercial and defense aircraft.
  • Toray
    The world’s largest carbon fiber producer, supplying composite materials to leading global aircraft manufacturers.

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