Medical Foam Market reports and Global Analysis

 Medical Foam Market reports and Global Analysis

Medical Foam , Industry Analysis Report, Regional Outlook, Application Development, Growth Potential, Price Trends, Competitive Market Share & Forecast, 2025 ? 2035, Chem Reports

Global analysis of the Medical Foam Market including market trends, applications, and growth forecasts.

Pages: 206

Format: PDF

Date: 11-2025

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According to Chem Reports, the Medical Foam market is projected to grow from USD XX million in 2025 to USD XX million by 2035, registering an estimated CAGR of XX% during the forecast period. The study considers 2024 as the base year, with market projections spanning 2025 to 2035.

Medical Foam Market- Segment Analysis

1. By Foam Type

Polyurethane (PU) Foams

·         Most widely used.

·         Flexible, semi-rigid or rigid formats.

·         Applications: wound dressings, bedding, medical cushioning, prosthetics.

Polyethylene (PE) Foams

·         Lightweight, closed-cell, moisture-resistant.

·         Uses: orthotics, splints, diagnostic pads, packaging of medical devices.

Expanded Polypropylene (EPP) & Polystyrene (EPS) Foams

·         Rigid protective foams.

·         Used for medical device packaging, insulation, cold-chain transport.

Silicone Foams

·         High biocompatibility and softness.

·         Used in wound dressings, prosthetics, wearable medical devices.

Latex & Rubber Foams

·         Soft, cushioning foams used in some medical bedding and supports.

Bio-Based & Specialty Foams

·         PLA foams, plant-based polyurethane alternatives.

·         Increasingly used for sustainable medical packaging and disposables.

2. By Structure

·         Flexible Foams: wound care, cushioning, drapes, PPE.

·         Rigid Foams: device housing, surgical equipment packaging.

·         Spray Foams: insulation for medical equipment.

·         Molded Foams: prosthetics, orthopedics, customized device components.

3. By Application

Wound Care

·         Foam dressings

·         Absorbent pads

·         Antimicrobial or silicone-coated foams

Medical Device Packaging

·         Sterile packaging

·         Impact protection

·         Thermal insulation (cold-chain pharmaceuticals & biologics)

Orthopedics & Prosthetics

·         Braces, orthotic pads

·         Prosthetic liners

·         Positioning supports

Medical Bedding & Patient Support

·         Mattresses, pads for pressure ulcer prevention

·         Seating cushions, stretchers, rehabilitation equipment

Diagnostic & Surgical Use

·         Imaging table pads

·         Surgical drapes

·         Operating room cushioning

Wearable Medical Devices

·         Soft-touch foams for patches, sensors, and continuous monitoring systems.

4. By End-Use Industry

·         Hospitals & Clinics

·         Long-term Care Facilities

·         Rehabilitation Centers

·         Medical Device Manufacturers

·         Pharmaceutical & Biotech Companies (packaging)

·         Home Healthcare & Wearable OEMs

Key Players in the Medical Foam Market

  • BASF SE – Major global chemical company with strong presence in polyurethane foams for medical applications.
  • Huntsman Corporation – Known for advanced polyurethane and specialty foams used in healthcare.
  • Sekisui Chemical Co., Ltd. – Offers medical-grade foams for wound care and surgical applications.
  • Recticel Group – Specializes in polyurethane foams for bedding, medical devices, and healthcare solutions.
  • UFP Technologies, Inc. – Provides custom foam solutions for medical packaging, wound care, and orthopedic products.
  • Rogers Corporation – Supplies high-performance foams for medical electronics and device cushioning.
  • Zotefoams plc – Known for lightweight, closed-cell foams used in medical packaging and protective equipment.
  • FoamPartner (part of Recticel) – Offers technical foams for wound dressings and healthcare applications.
  • Armacell International S.A. – Provides flexible foam materials for medical insulation and device components.
  • Inoac Corporation – Japanese manufacturer of polyurethane foams used in healthcare and consumer medical products.

Strategic Insights

  • Global leaders (BASF, Huntsman, Sekisui) dominate through scale, R&D, and diversified applications.
  • Specialty players (UFP Technologies, Rogers, Zotefoams) focus on niche medical packaging, wound care, and device cushioning.
  • Regional manufacturers compete on cost efficiency and localized solutions tailored to healthcare needs.
  • Innovation focus: Biocompatible foams, antimicrobial properties, and sustainable materials are key differentiators.

Market Analysis

Drivers

·         Growth in advanced wound care — demand for absorbent PU and silicone foams.

·         Increasing geriatric population — higher need for cushioning, pressure-relief bedding, and orthopedic products.

·         Medical device expansion — foams used for sealing, gasketing, vibration control, and packaging.

·         Rise of wearable health technology — soft, comfortable foams used in sensors and patches.

·         Shift to home healthcare — greater consumption of disposable and comfort-enhancing products.

·         Pharmaceutical logistics growth — thermal foam packaging increasing for vaccines and biologics.

Challenges

·         Volatile raw material prices (PU and PE feedstocks).

·         Stringent regulatory requirements for biocompatibility, sterility, and extractables/leachables.

·         Environmental concerns around disposal of synthetic foams.

·         Competition from alternative materials like gels, air cushions, and advanced textiles.

Opportunities

·         Biodegradable and bio-based medical foams (PLA, bio-PU).

·         Smart foams embedded with sensors for pressure monitoring and wound healing indicators.

·         High-performance silicone foams for wearables and prosthetics.

·         Customized, 3D-molded foams using additive manufacturing tools.

·         Foams with antimicrobial coatings or drug-delivery capability.

Strategic Positioning of Key Player Groups

Chemical Manufacturers

·         Strength: R&D in foam chemistry, consistent purity, scalability.

·         Trend: focusing on low-VOC, medical-certified grades.

Foam Converters

·         Strength: customization, laminations, precision cutting.

·         Trend: offering turnkey solutions for device OEMs (adhesives + foam + film).

Wound Care Leaders

·         Strength: proprietary foam structures with high absorbency.

·         Trend: integrating silicone interfaces and antimicrobial layers.

Prosthetic & Orthopedic Foam Makers

·         Strength: advanced comfort and durability.

·         Trend: developing breathable and hypoallergenic foams.

Medical Packaging Suppliers

·         Strength: validated sterile packaging foams.

·         Trend: expansion into cold-chain thermal foams.

Buyer Considerations

·         ISO 10993 biocompatibility requirements

·         Absorbency and moisture management

·         Compression set and durability

·         Temperature and chemical resistance

·         Lamination compatibility (films, adhesives, antimicrobial layers)

·         Regulatory and sterilization compatibility

·         Tailored dimensions, density, and pore structure

The primary objective of this report is to provide readers with a comprehensive understanding of the market, including its definition, segmentation, growth potential, influential trends, and key challenges. Extensive research and in-depth analysis were conducted, with data sourced from reliable references such as company websites, annual reports, industry journals, and other credible publications. All information has been validated by industry experts to ensure accuracy. To enhance clarity, facts and figures are presented using diagrams, graphs, pie charts, and other visual tools.

Points Covered in the Report

  • Profiles of major market participants, including manufacturers, raw material suppliers, equipment providers, end users, traders, and distributors.
  • Detailed company information covering capacity, production, pricing, revenue, costs, margins, sales volume, consumption, growth rates, imports, exports, supply chains, future strategies, and technological advancements.
  • Historical market data from 2020 to 2024, with forecasts from 2025 to 2035.
  • Analysis of growth drivers and end-user applications across healthcare, medical devices, packaging, and related industries.
  • Market data segmented by manufacturer, region, type, and application, with options for customized research based on specific requirements.
  • Comprehensive SWOT analysis of the market.
  • Expert opinions and conclusions summarizing key findings.

Key Reasons to Purchase

  • Gain insightful analyses and a thorough understanding of the global Medical Foam market and its commercial dynamics.
  • Assess production processes, identify major challenges, and explore solutions to mitigate development risks.
  • Understand the most significant driving and restraining forces shaping the market and their global impact.
  • Learn about strategies adopted by leading organizations to strengthen their market position.
  • Evaluate the future outlook and growth prospects of the industry.
  • Access tailored research solutions beyond the standard report structure to meet specific requirements.

Chapter 1 Industry Overview
1.1 Definition
1.2 Brief Introduction by Major Form
1.2.1 Market Size and Projection
1.2.2 Flexible Foam
1.2.3 Rigid Foam
1.2.4 Spray Foam
1.2.5
1.2.6
1.2.7
1.2.8
1.2.9
1.3 Brief Introduction by Major Material Type
1.3.1 Polyurethane
1.3.2 Polystyrene
1.3.3 Polyvinyl Chloride
1.3.4 Polyolefin
1.3.5 Others
1.3.6
1.3.7
1.3.8
1.3.9
1.4 Brief Introduction by Major Regions
1.4.1 United States
1.4.2 Europe
1.4.3 China
1.4.4 Japan
1.4.5 India
1.5 Brief Introduction by Major Application
1.5.1 Medical Packaging
1.5.2 Medical Devices & Components
1.5.3 Prosthetic & Wound Care
1.5.4 Others
1.5.5
1.5.6
1.5.7
1.5.8
1.5.9
1.6 Brief Introduction by Major
1.6.1
1.6.2
1.6.3
1.6.4
1.6.5
1.6.6
1.6.7
1.6.8
1.6.9
1.7 Brief Introduction by Major
1.7.1
1.7.2
1.7.3
1.7.4
1.7.5
1.7.6
1.7.7
1.7.8
1.7.9
1.8 Brief Introduction by Major
1.8.1
1.8.2
1.8.3
1.8.4
1.8.5
1.8.6
1.8.7
1.8.8
1.8.9
Chapter 2 Production Market Analysis
2.1 Global Production Market Analysis
2.1.1  Global Capacity, Production, Capacity Utilization Rate, Ex-Factory Price, Revenue, Cost, Gross and Gross Margin Analysis
2.1.2  Major Manufacturers Performance and Market Share
2.2 Regional Production Market Analysis
2.2.1  Regional Market Performance and Market Share
2.2.2 United States Market
2.2.3 Europe Market
2.2.4 China Market
2.2.5 Japan Market
2.2.6 India Market
2.2.7  Market
Chapter 3 Sales Market Analysis
3.1 Global Sales Market Analysis
3.1.1  Global Sales Volume, Sales Price and Sales Revenue Analysis
3.1.2  Major Manufacturers Performance and Market Share
3.2 Regional Sales Market Analysis
3.2.1  Regional Market Performance and Market Share
3.2.2 United States Market
3.2.3 Europe Market
3.2.4 China Market
3.2.5 Japan Market
3.2.6 India Market
3.2.7  Market
Chapter 4 Consumption Market Analysis
4.1 Global Consumption Market Analysis
4.1.1  Global Consumption Volume Analysis
4.2 Regional Consumption Market Analysis
4.2.1  Regional Market Performance and Market Share
4.2.2 United States Market
4.2.3 Europe Market
4.2.4 China Market
4.2.5 Japan Market
4.2.6 India Market
4.2.7  Market
Chapter 5 Production, Sales and Consumption Market Comparison Analysis
5.1 Global Production, Sales and Consumption Market Comparison Analysis
5.2 Regional Production, Sales Volume and Consumption Volume Market Comparison Analysis
5.2.1 United States
5.2.2 Europe
5.2.3 China
5.2.4 Japan
5.2.5 India
5.2.6
Chapter 6 Major Manufacturers Production and Sales Market Comparison Analysis
6.1 Global Major Manufacturers Production and Sales Market Comparison Analysis
6.1.1  Global Major Manufacturers Production and Sales Market Comparison
6.2 Regional Major Manufacturers Production and Sales Market Comparison Analysis
6.2.1 United States
6.2.2 Europe
6.2.3 China
6.2.4 Japan
6.2.5 India
6.2.6
Chapter 7 Major Form Analysis
7.1  Major Form Market Share
7.2 Market Size and Projection
7.3 Flexible Foam
7.4 Rigid Foam
7.5 Spray Foam
7.6
7.7
7.8
7.9
7.10
Chapter 8 Major Material TypeAnalysis
8.1  Major Material Type Market Share
8.2 Polyurethane
8.2.1  Sales Analysis
8.3 Polystyrene
8.3.1  Sales Analysis
8.4 Polyvinyl Chloride
8.4.1  Sales Analysis
8.5 Polyolefin
8.5.1  Sales Analysis
8.6 Others
8.6.1  Sales Analysis
8.7
8.7.1  Sales Analysis
8.8
8.8.1  Sales Analysis
8.9
8.9.1  Sales Analysis
8.10
8.11.1  Sales Analysis
Chapter 9 Industry Chain Analysis
9.1 Up Stream Industries Analysis
9.1.1 Raw Material and Suppliers
9.1.2 Equipment and Suppliers
9.2 Manufacturing Analysis
9.2.1 Manufacturing Process
9.2.2 Manufacturing Cost Structure
9.2.3 Manufacturing Plants Distribution Analysis
9.3 Industry Chain Structure Analysis
Chapter 10 Global and Regional Market Forecast
10.1 Production Market Forecast
10.1.1 Global Market Forecast
10.1.2 Major Region Forecast
10.2 Sales Market Forecast
10.2.1 Global Market Forecast
10.2.2 Major Classification Forecast
10.3 Consumption Market Forecast
10.3.1 Global Market Forecast
10.3.2 Major Region Forecast
10.3.3 Major Application Forecast
Chapter 11 Major Manufacturers Analysis
11.1 BASF SE
11.1.1 Company Introduction
11.1.2 Product Specification and Major Types Analysis
11.1.3  Production Market Performance
11.1.4  Sales Market Performance
11.1.5 Contact Information
11.2 The DOW Chemical Company
11.2.1 Company Introduction
11.2.2 Product Specification and Major Types Analysis
11.2.3  Production Market Performance
11.2.4  Sales Market Performance
11.2.5 Contact Information
11.3 Bayer AG
11.3.1 Company Introduction
11.3.2 Product Specification and Major Types Analysis
11.3.3  Production Market Performance
11.3.4  Sales Market Performance
11.3.5 Contact Information
11.4 Sekisui Chemical Co., Ltd.
11.4.1 Company Introduction
11.4.2 Product Specification and Major Types Analysis
11.4.3  Production Market Performance
11.4.4  Sales Market Performance
11.4.5 Contact Information
11.5 Huntsman Corporation
11.5.1 Company Introduction
11.5.2 Product Specification and Major Types Analysis
11.5.3  Production Market Performance
11.5.4  Sales Market Performance
11.5.5 Contact Information
11.6 Trelleborg Ab
11.6.1 Company Introduction
11.6.2 Product Specification and Major Types Analysis
11.6.3  Production Market Performance
11.6.4  Sales Market Performance
11.6.5 Contact Information
11.7 Inoac Corporation
11.7.1 Company Introduction
11.7.2 Product Specification and Major Types Analysis
11.7.3  Production Market Performance
11.7.4  Sales Market Performance
11.7.5 Contact Information
11.8 Recticel Nv/Sa
11.8.1 Company Introduction
11.8.2 Product Specification and Major Types Analysis
11.8.3  Production Market Performance
11.8.4  Sales Market Performance
11.8.5 Contact Information
11.9 Vita (Lux III) S.A.R.L
11.9.1 Company Introduction
11.9.2 Product Specification and Major Types Analysis
11.9.3  Production Market Performance
11.9.4  Sales Market Performance
11.9.5 Contact Information
11.10 Armacell International, Sa
11.10.1 Company Introduction
11.10.2 Product Specification and Major Types Analysis
11.10.3  Production Market Performance
11.10.4  Sales Market Performance
11.10.5 Contact Information
11.11 Foamcraft, Inc.
11.11.1 Company Introduction
11.11.2 Product Specification and Major Types Analysis
11.11.3  Production Market Performance
11.11.4  Sales Market Performance
11.11.5 Contact Information
11.12 Foampartner Group
11.12.1 Company Introduction
11.12.2 Product Specification and Major Types Analysis
11.12.3  Production Market Performance
11.12.4  Sales Market Performance
11.12.5 Contact Information
11.13 Fxi-Foamex Innovations
11.13.1 Company Introduction
11.13.2 Product Specification and Major Types Analysis
11.13.3  Production Market Performance
11.13.4  Sales Market Performance
11.13.5 Contact Information
11.14 Future Foam, Inc.
11.14.1 Company Introduction
11.14.2 Product Specification and Major Types Analysis
11.14.3  Production Market Performance
11.14.4  Sales Market Performance
11.14.5 Contact Information
11.15 Rogers Corporation
11.15.1 Company Introduction
11.15.2 Product Specification and Major Types Analysis
11.15.3  Production Market Performance
11.15.4  Sales Market Performance
11.15.5 Contact Information
11.16 UFP Technologies, Inc.
11.16.1 Company Introduction
11.16.2 Product Specification and Major Types Analysis
11.16.3  Production Market Performance
11.16.4  Sales Market Performance
11.16.5 Contact Information
11.17 The Woodbridge Group
11.17.1 Company Introduction
11.17.2 Product Specification and Major Types Analysis
11.17.3  Production Market Performance
11.17.4  Sales Market Performance
11.17.5 Contact Information
11.18
11.18.1 Company Introduction
11.18.2 Product Specification and Major Types Analysis
11.18.3  Production Market Performance
11.18.4  Sales Market Performance
11.18.5 Contact Information
11.19
11.19.1 Company Introduction
11.19.2 Product Specification and Major Types Analysis
11.19.3  Production Market Performance
11.19.4  Sales Market Performance
11.19.5 Contact Information
11.20
11.20.1 Company Introduction
11.20.2 Product Specification and Major Types Analysis
11.20.3  Production Market Performance
11.20.4  Sales Market Performance
11.20.5 Contact Information
11.21

11.21.1 Company Introduction
11.21.2 Product Specification and Major Types Analysis
11.21.3  Production Market Performance
11.21.4  Sales Market Performance
11.21.5 Contact Information
11.22

11.22.1 Company Introduction
11.22.2 Product Specification and Major Types Analysis
11.22.3  Production Market Performance
11.22.4  Sales Market Performance
11.22.5 Contact Information
11.23

11.23.1 Company Introduction
11.23.2 Product Specification and Major Types Analysis
11.23.3  Production Market Performance
11.23.4  Sales Market Performance
11.23.5 Contact Information
11.24

11.24.1 Company Introduction
11.24.2 Product Specification and Major Types Analysis
11.24.3  Production Market Performance
11.24.4  Sales Market Performance
11.24.5 Contact Information
11.25

11.25.1 Company Introduction
11.25.2 Product Specification and Major Types Analysis
11.25.3  Production Market Performance
11.25.4  Sales Market Performance
11.25.5 Contact Information
11.26

11.26.1 Company Introduction
11.26.2 Product Specification and Major Types Analysis
11.26.3  Production Market Performance
11.26.4  Sales Market Performance
11.26.5 Contact Information
11.27

11.27.1 Company Introduction
11.27.2 Product Specification and Major Types Analysis
11.27.3  Production Market Performance
11.27.4  Sales Market Performance
11.27.5 Contact Information
11.28

11.28.1 Company Introduction
11.28.2 Product Specification and Major Types Analysis
11.28.3  Production Market Performance
11.28.4  Sales Market Performance
11.28.5 Contact Information
11.29

11.29.1 Company Introduction
11.29.2 Product Specification and Major Types Analysis
11.29.3  Production Market Performance
11.29.4  Sales Market Performance
11.29.5 Contact Information
11.30

11.30.1 Company Introduction
11.30.2 Product Specification and Major Types Analysis
11.30.3  Production Market Performance
11.30.4  Sales Market Performance
11.30.5 Contact Information
11.31

11.31.1 Company Introduction
11.31.2 Product Specification and Major Types Analysis
11.31.3  Production Market Performance
11.31.4  Sales Market Performance
11.31.5 Contact Information
11.32

11.32.1 Company Introduction
11.32.2 Product Specification and Major Types Analysis
11.32.3  Production Market Performance
11.32.4  Sales Market Performance
11.32.5 Contact Information
11.33

11.33.1 Company Introduction
11.33.2 Product Specification and Major Types Analysis
11.33.3  Production Market Performance
11.33.4  Sales Market Performance
11.33.5 Contact Information
11.34

11.34.1 Company Introduction
11.34.2 Product Specification and Major Types Analysis
11.34.3  Production Market Performance
11.34.4  Sales Market Performance
11.34.5 Contact Information
11.35

11.35.1 Company Introduction
11.35.2 Product Specification and Major Types Analysis
11.35.3  Production Market Performance
11.35.4  Sales Market Performance
11.35.5 Contact Information
11.36

11.36.1 Company Introduction
11.36.2 Product Specification and Major Types Analysis
11.36.3  Production Market Performance
11.36.4  Sales Market Performance
11.36.5 Contact Information
11.37

11.37.1 Company Introduction
11.37.2 Product Specification and Major Types Analysis
11.37.3  Production Market Performance
11.37.4  Sales Market Performance
11.37.5 Contact Information
11.38

11.38.1 Company Introduction
11.38.2 Product Specification and Major Types Analysis
11.38.3  Production Market Performance
11.38.4  Sales Market Performance
11.38.5 Contact Information
11.39

11.39.1 Company Introduction
11.39.2 Product Specification and Major Types Analysis
11.39.3  Production Market Performance
11.39.4  Sales Market Performance
11.39.5 Contact Information
11.40

11.40.1 Company Introduction
11.40.2 Product Specification and Major Types Analysis
11.40.3  Production Market Performance
11.40.4  Sales Market Performance
11.40.5 Contact Information
Chapter 12 New Project Investment Feasibility Analysis
12.1 New Project SWOT Analysis
12.2 New Project Investment Feasibility Analysis
Chapter 13 Conclusions
Chapter 14 Appendix
Author List
Disclosure Section
Research Methodology
Data Source
Interview List
Global Disclaimer

Medical Foam Market- Segment Analysis

1. By Foam Type

Polyurethane (PU) Foams

·         Most widely used.

·         Flexible, semi-rigid or rigid formats.

·         Applications: wound dressings, bedding, medical cushioning, prosthetics.

Polyethylene (PE) Foams

·         Lightweight, closed-cell, moisture-resistant.

·         Uses: orthotics, splints, diagnostic pads, packaging of medical devices.

Expanded Polypropylene (EPP) & Polystyrene (EPS) Foams

·         Rigid protective foams.

·         Used for medical device packaging, insulation, cold-chain transport.

Silicone Foams

·         High biocompatibility and softness.

·         Used in wound dressings, prosthetics, wearable medical devices.

Latex & Rubber Foams

·         Soft, cushioning foams used in some medical bedding and supports.

Bio-Based & Specialty Foams

·         PLA foams, plant-based polyurethane alternatives.

·         Increasingly used for sustainable medical packaging and disposables.

2. By Structure

·         Flexible Foams: wound care, cushioning, drapes, PPE.

·         Rigid Foams: device housing, surgical equipment packaging.

·         Spray Foams: insulation for medical equipment.

·         Molded Foams: prosthetics, orthopedics, customized device components.

3. By Application

Wound Care

·         Foam dressings

·         Absorbent pads

·         Antimicrobial or silicone-coated foams

Medical Device Packaging

·         Sterile packaging

·         Impact protection

·         Thermal insulation (cold-chain pharmaceuticals & biologics)

Orthopedics & Prosthetics

·         Braces, orthotic pads

·         Prosthetic liners

·         Positioning supports

Medical Bedding & Patient Support

·         Mattresses, pads for pressure ulcer prevention

·         Seating cushions, stretchers, rehabilitation equipment

Diagnostic & Surgical Use

·         Imaging table pads

·         Surgical drapes

·         Operating room cushioning

Wearable Medical Devices

·         Soft-touch foams for patches, sensors, and continuous monitoring systems.

4. By End-Use Industry

·         Hospitals & Clinics

·         Long-term Care Facilities

·         Rehabilitation Centers

·         Medical Device Manufacturers

·         Pharmaceutical & Biotech Companies (packaging)

·         Home Healthcare & Wearable OEMs

Key Players in the Medical Foam Market

  • BASF SE – Major global chemical company with strong presence in polyurethane foams for medical applications.
  • Huntsman Corporation – Known for advanced polyurethane and specialty foams used in healthcare.
  • Sekisui Chemical Co., Ltd. – Offers medical-grade foams for wound care and surgical applications.
  • Recticel Group – Specializes in polyurethane foams for bedding, medical devices, and healthcare solutions.
  • UFP Technologies, Inc. – Provides custom foam solutions for medical packaging, wound care, and orthopedic products.
  • Rogers Corporation – Supplies high-performance foams for medical electronics and device cushioning.
  • Zotefoams plc – Known for lightweight, closed-cell foams used in medical packaging and protective equipment.
  • FoamPartner (part of Recticel) – Offers technical foams for wound dressings and healthcare applications.
  • Armacell International S.A. – Provides flexible foam materials for medical insulation and device components.
  • Inoac Corporation – Japanese manufacturer of polyurethane foams used in healthcare and consumer medical products.

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